Mitsubishi D04 Engine Parts, New Engine Parts, 

Mitsubishi D04 Engine Parts 

Mitsubishi Engine Overhaul Mitsubishi D04 Engine Parts and Service Technical Information 
Four Cylinder In-Line Water Cooled Diesel 

16 Valves,  2 Intake Valves and 2 Exhaust Valves per cylinder

or 8 Valves, 1 Intake Valve and 1 Exhaust Valve per cylinder 
Bore: 102 MM  4.02 Inch 
Stroke: 130 MM 5.12 Inch 
Firing Order: 1-3-4-2
Rotation: counterclockwise viewed from flywheel

8 Overhead Intake Valves, 8 Overhead Exhaust Valves, 
Intake Valve Timing: Open BTDC 15 degrees  Close ABDC 45 degrees
Exhaust Valve Timing: Open BBDC 49 degrees  Close ATDC 15 degrees
Valve Clearance ( engine cold ) Inlet Valve 0.25MM ( 0.0098 Inch )
Valve Clearance ( engine cold ) Exhaust Valve 0.25MM ( 0.0098 Inch )
Valve Angle: Inlet Valve 30 degrees , Exhaust Valves 45 degrees, 
Head Bolt Torque: 101   Ft Lbs (wet) 
Cylinder Head Bolt Tightening Sequence and Head Bolt Torque:  
Click here to view and print the head bolt tightening sequence.

Cylinder Liner Inside Diameter 102.010 to 102.045 MM  or 4.0161 to 4.0175 Inch 
Piston Outside Diameter 101.915 to 101.945 MM or 4.0124 to 4.0136 Inch 
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Main Bearing Bolt Torque 101 Ft Lbs (wet) 
Connecting Rod Bearing Bolt Torque 76 Ft Lbs (wet) 
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Crankshaft Main Bearing Journal Standard Size 89.95 to 89.97 MM 
Crankshaft Main Bearing Journal Undersize 0.25 MM  .010 " Size 89.70 to 89.72 MM 
Crankshaft Main Bearing Journal Undersize 0.50 MM  .020 " Size 89.45 to 89.47 MM
Crankshaft Main Bearing Journal Undersize 0.75 MM  .030 " Size 89.20 to 89.22 MM 
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Connecting Rod Crankshaft Journal Standard Size 64.945 to 64.965 MM 
Connecting Rod Crankshaft Journal Undersize 0.25MM  0.010" Size 65.695 to 65.715 MM 
Connecting Rod Crankshaft Journal Undersize 0.50MM  0.020" Size 65.445 to 65.465 MM
Connecting Rod Crankshaft Journal Undersize 0.75MM  0.030" Size 65.195 to 65.215 MM 
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Engine ReRing Kit includes: 
piston rings, big end connecting rod bearings, main crankshaft bearings, thrust washers, 
complete engine gasket and seal set with head gasket, valve seals, front crankshaft seal and rear crankshaft seal,
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Engine Overhaul Kit includes:
pistons, cylinder liners/sleeves, piston rings, piston pins, piston pin retainers, 
big end connecting rod bearings, main crankshaft bearings, thrust washers, 
piston pin/small end connecting rod bushings, camshaft bushings, 
complete engine gasket and seal set with head gasket, valve seals, front crankshaft seal and rear crankshaft seal, 
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Cylinder Head Rebuild Kit includes:
intake valves, exhaust valves, intake valve guides, exhaust valve guides, 
intake valve seats, exhaust valve seats, valve springs, valve spring retainers, valve keepers, 
( note: the valve stem seals are in the Engine ReRing Kits and Engine Overhaul Kits ) 

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Click here to download a free copy of the Mitsubishi D04 Engine Service Manual 
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New Engine Parts for Mitsubishi D04FD Four Cylinder Diesel Engine . 
New Engine Parts from a limited stock of workshop inventory.
Located in USA, Engine Parts Delivery in USA including Alaska and Hawaii, Canada and worldwide. 

Additional parts are available: 


Mitsubishi D04FD Engine Maintenance Parts : Injectors, Fan Belts, Fan Blades, Water Pump Belts, Alternator Belts, Temperature Switches, Temperature Sensors, Oil Pressure Switches, Oil Pressure Sensors, Shut-off Solenoids, Thermostats, Fuel Lines, Oil Lines, Gaskets, Seals, Bearings, Bushings, Glow Plugs, Charge Air Cooler Hoses, Charge Air Pipes, Radiator Hoses, Coolant Hoses, Water Coolant Pipe, Water Coolant Hose, Air Intake Pipes, Convoluted Pipe, Air Intake Hoses, Air Intake Tubes, Air Filter Hose, Intake Air Duct, Air Filter to Intake Air Hose, Exhaust Pipes, Turbocharger Air Hose, Turbocharger Oil Lines, Turbocharger Hardware,

Mitsubishi D04FD Cylinder Head Parts: intake valves, exhaust valves, intake valve seats, exhaust valve seats, Intake valve guides, exhaust valve guides, valve springs, inner valve springs, outer valve springs, valve stem seals, lower valve spring seat, upper valve spring seat, upper valve spring retainers, valve keepers, valve locks, valve bridge, valve bridge guide, valve gear train bridge, valve bridge adjusting screw, valve bridge adjusting lock nut,  rocker case gaskets, rocker case bolts, pcv valve, pcv valve pipes,injector tubes, hoses, engine breather, engine breather pipes, cylinder head timing gear case, timing gear case bushing, timing gear case gaskets and seals, cylinder head soft plug set, cylinder head nozzle holder tube, rocker case injection tube seal, injector tube seals, injector tube installation tool, exhaust manifold studs, exhaust manifold nuts, exhaust manifold spacers, intake manifold studs, intake manifold bolts, soft plugs, threaded plugs, head gasket, valve cover gasket, intake manifold gaskets, exhaust manifold gasket, head bolts, rocker stand bolts, injector bolts, injector seals, thermostat housing, thermostat housing gasket, glow plugs, glow plug connectors, push rod guide pipe, engine breather ventilator assembly,

Mitsubishi D04FD Main Engine Parts: pistons, piston rings, piston pins, piston pin retainers, cylinder liners, connecting rods, piston pin bushings, big end connecting rod bearing,
connecting rod bolts, connecting rod nuts, crankshafts, crankshaft bearings, crankshaft thrust washers, crankshaft bolts, crankshaft nuts, crankshaft gears, front crankshaft seal, rear crankshaft seal, crankshaft sleeves, flywheel bolts, engine mounts, engine mount bolts, engine support, rubber engine mounts, engine support bolts, engine support nut,

Mitsubishi D04FD Engine Crankcase parts: oil jet, oil sprayer jet, check valves, oil sprayer jet valve bolts, crankcase studs, crankcase nuts, crankcase bolts, crankcase gaskets, oil pan gaskets, crankcase seals, crankcase orings, soft plugs, threaded plugs, dowel pins, cam end plug, cam end plug seal, cylinder liners, camshaft bushings, oil relief pump valve, push rod cover, push rod cover gaskets, water gallery cover, water gallery cover gasket, oil line banjo bolts, oil line sealing washers, main cap bolts, driveshaft repair bearing,  

Mitsubishi D04FD Front Engine Parts: front timing gear cover, front timing gear cover gasket, front timing gear cover bolts, front timing plate, front timing plate gasket, front timing plate bolts, front crankshaft seal, front crankshaft seal retainers, front crankshaft seal retainer gaskets, front cover seal sub assembly, engine speed sensor, crankshaft damper, crankshaft damper bolts, harmonic balancer, harmonic balancer bolts, front crankshaft pulley, front crankshaft pulley bolts, front crankshaft timing gear, front crankshaft slinger, front crankshaft sleeve,

Mitsubishi D04FD Rear Engine Parts: flywheel, flywheel ring gear, flywheel bolts, starter ring gear, flywheel housing, flywheel housing gaskets, flywheel housing seals, flywheel housing bolts, flywheel housing studs, flywheel housing nuts, rear crankshaft seals, rear crankshaft seal retainer, rear crankshaft seal retainer seals, rear crankshaft seal retainer gaskets, rear crankshaft seal retainer bolts, rear crankshaft sleeve, rear crankshaft slinger,

Mitsubishi D04FD Engine Timing Parts: crankshaft gear, camshaft gear, idler gear, idler gear bushings, idler gear shaft, idler gear thrust plates, idler gear bolts, injection pump drive gear, injection pump drive gear shaft, injection pump drive gear bearings, injection pump drive gear seals, camshaft, camshaft nut, camshaft thrust plate, lifters / tappets, push rods, intake rocker arms, intake rocker arm bushings, intake rocker arm adjusting screw, lock nut, exhaust rocker arms, exhaust rocker arm bushings, exhaust rocker arm adjusting screw, lock nuts, rocker shaft stand, rocker shaft stand bolts, rocker shaft, rocker shaft spring, rocker shaft spring retainers, rocker shaft spring washers, valve adjusting screws, valve adjusting screw lock nuts,

Mitsubishi D04FD Intake Parts: intake manifold, intake manifold gaskets, intake manifold studs, intake manifold nuts, intake manifold bolts, intake elbow housing, intake elbow housing gaskets, intake housing bolts, intake air hose, intake air boot, intake air tube, intake air pipe, intercooler gaskets, intercooler seals, aftercooler gaskets, aftercooler seals, intake housing, intake housing gaskets, intake housing bolts, intercooler parts air to air, intercooler parts air to water, aftercooler parts air to air, aftercooler parts water to air, convoluted hose, air filter hose, air filter to intake air hose, intake air duct, charge air cooler, charge air cooler hoses, charge air pipes,

Mitsubishi D04FD Exhaust Parts: exhaust manifold, exhaust manifold gaskets, exhaust manifold studs, exhaust manifold nuts, exhaust manifold bolts, exhaust manifold spacers, exhaust manifold hard sealing rings, exhaust flange, exhaust flange bolts, exhaust flange gaskets, EGR valve, emission solenoid valve, EGR cooler, EGR gaskets, EGR lines, EGR pipes, EGR pipe gaskets, EGR valve pipe, EGR cooler water inlet, EGR cooler water outlet, emission control mixture valve, EGR cooler water outlet pipe, EGR cooler water inlet pipe, banjo bolts, banjo bolt sealing gasket, banjo bolt sealing washers, 

Mitsubishi D04FD Turbocharger parts: turbocharger gaskets, turbocharger bolts, turbocharger studs, turbocharger spacers, turbocharger nuts, turbocharger oil lines, turbocharger oil line gaskets, turbocharger oil line seals, turbocharger connector housing, turbocharger connector housing gaskets, turbocharger connector housing studs, wastegate valve, turbocharger intake housing, turbocharger intake housing seals, turbocharger exhaust housing, turbocharger exhaust housing seals, turbocharger shaft, turbocharger rotor, turbocharger turbine, turbocharger seal rings, turbocharger impeller, turbocharger bearings, turbocharger seals, turbocharger thrust plate, turbocharger back plate, turbocharger rebuild kits,

Mitsubishi D04FD Engine Oil Lubricating Parts: oil jet, oil sprayer jet, check valves, oil sprayer jet valve bolts, oil pump, oil pump drive gear, oil pump seals, oil pump gaskets, oil pump bolts, oil sump tube, oil pickup tube screen, oil cooler element, oil cooler seals, oil cooler bolts, oil cooler gaskets, oil cooler orings, oil pipe, oil pipe seals, oil cooler case, oil cooler housing, oil filter housing, oil filter housing seals, oil filter housing bolts, oil filter safety valve, oil valve springs, oil cooler pipe, oil cooler pipe seals, oil cooler pipe bolts, banjo bolts, sealing washers, oil lines, oil manifold, oil manifold seals, oil manifold gaskets, oil manifold bolts, oil relief valve, oil relief valve springs, oil relief valve seals, oil relief valve cap, oil plug, oil plug seals, oil pressure safety valve, oil pressure switch, oil pressure sensor, oil plug switch,

Mitsubishi D04FD Engine Cooling Parts: water pump, water pump rebuild kit, water pump seal, water pump bearings, cooling fan, fan blades, fan hub, fan pulley, fan bolts, water pump pulley, fan drive pulley, fan drive shaft, belt tensioner, belt tensioner pulley, belt tensioner bearings, belt tensioner shaft, belt tensioner bracket, water pump gaskets, water pump bolts, water lines, water pump idler pulley, water pump idler pulley bearings, thermostat housing, thermostat housing gaskets, thermostat, thermostat seals, thermostat gasket, charge air cooler, charge air cooler hoses, charge air pipes, radiator hoses, coolant hoses, water coolant pipe, water coolant hose, water pipe fittings, water manifold, water pump housing, water temperature sender, water temperature sensor, water temperature switch,


Mitsubishi D04FD Common Rail Injection Fuel System Parts: rail, fuel injection pump, injection pump gaskets, injection pump seals, boost pressure sensor, inter cooler air temperature sensor, common rail fuel pressure sensor, common rail fuel valve, injection pump body valve, injection pump fuel feed pump, hollow fuel line bolts, fuel injection tubes, fuel lines, fuel line seals, fuel line gaskets, injectors, injector wiring harness, injector seals, injector orings, rocker case injection tube seals, fuel injector bridge clamp, fuel injection tube bushing, injection pump to rail injection tube, injector lines, fuel injection rail assembly, fuel return lines, fuel return hollow bolts, fuel return seals, fuel return gaskets, fuel return hard sealing washers, banjo washers, SCV fuel suction control valve, flow damper, pressure limiter, PC sensor, fuel pressure sensor, TDC sensor, camshaft position sensor, NE sensor, engine speed sensor, intake air temperature sensor, fuel temperature sensor, throttle position sensor,

Mitsubishi D04FD Fuel Parts: fuel filter housing, fuel filter housing seals, fuel lines, banjo bolts, sealing washers, fuel lines,

Mitsubishi D04FD Fuel Injection Parts: injector lines, injector line seals, fuel lines, fuel line seals, banjo bolts, fuel line sealing washers, fuel return line, fuel return line sealing washers, fuel return line bolts,

Mitsubishi D04FD Injector Parts: complete injectors, injector bolts, injector seals, injector gaskets, injector packing ring, nozzle assembly, nozzle holder assembly, nozzle and holder set, fuel return line bolts, fuel injector sealing washers, injector washers, injector nozzles, injector springs, injector nut – nozzle retainer cap, injector nozzle holder adjusting screw, nozzle holder pressure pin, inlet connector, inlet connecting gasket, nozzle retaining nut,

Mitsubishi D04FD Injection Pump Drive Parts: coupling assembly, fuel injection pump drive coupler, driver coupler bolts, drive coupler flange, drive coupler plates, injection pump automatic advance, auto timer assembly, injection pump drive gear, injection pump drive shaft, Injection pump drive bearings,

Mitsubishi D04FD Injection Pump Parts: injection pump rebuild kit, injection pump housing, injection pump caps, injection pump gear,  injection pump drive shaft, injection pump drive gear, injection pump drive bearings, injection pump gaskets, injection pump seals, injection pump bearings, injection pump fittings, injection pump plunger, injection pump barrel, injection pump delivery valves, injection pump shims, injection pump tappets, injection pump control rack, injection pump control sleeve, injection pump banjo bolts, injection pump sealing washers, injection pump bleeding screws, injection pump bearing plate, injection pump slotted washer spring retainer, governor housing, governor springs, governor tensioning levers, governor control levers, governor lever shaft,  governor shims, governor seals, governor flyweight assembly, governor cam plate, governor adjusting screws, control linkage, fuel shutoff solenoid, fuel supply pump, fuel lift pump, hand primer pump, oil feed pipe, oil feed pipe seals, banjo bolts,

Mitsubishi D04FD Air compressor parts: air compressor piston, air compressor crankshaft, air compressor piston rings, connecting rods, air compressor rebuild kits, air compressor valves, air compressor bearings, air compressor gaskets, air compressor seals, air lines, oil lines, coolant lines, air compressor drive gear,

Mitsubishi D04FD Engine Electrical parts: fuel shutoff solenoid, oil pressure switch, oil pressure sensor, oil pressure sender, oil level sensor, water temperature switch, coolant temperature sensor, temperature sender, rpm sensor, revolution sensor,  engine speed sensor, timing sensor, rack position sensor, turbo boost pressure sensor,  intercooler air temperature sensor, glow plugs, glow plug connectors, air intake relay, glow plug solenoid, glow plug connector wire, intake air heater relay, alternator belts, engine stopper, engine stopper relay, level switch, pressure switch, thermo switch,reserve coolant tank level switch, fuel tank level switch, starters, alternators, fuel injector wiring harness, common rail injectors, engine wiring harness, intake air heater harness,

This is a partial list, if your parts are not listed please contact us
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Related engines:
Mitsubishi D04FD

Mitsubishi D04FR

Mitsubishi D04FG

Mitsubishi D06FD

Mitsubishi D06FR

Contact us for Mitsubishi diesel engine parts; 
Heavy Equipment Restoration Parts LLC
4730 118th Ave
Fennville Michigan 49408 USA
Phone: 269 673 1638  
Fax: 269 673 7226
email: EngineParts@HeavyEquipmentRestorationParts.com

alternate email: EngineParts2@gmail.com 
Website: www.HeavyEquipmentRestorationParts.com